Jiangsu Topling Machinery Co.,Ltd
Add: No.8, ZhongTong Road, ShuoFang, New District, Wuxi City, Jiangsu Province, P.R.China
Postcode: 214143
sales@toplingfiller.com

Products » Filling Machine » Rinsing Filling Capping Machine » RCGF Series Juice Filling Machine

RCGF Series Juice Filling Machine

Description of RCGF Series Juice Filling Machine:
This RCGF series juice filling machine (rinsing filling capping machine) is a kind of 3-in-1 unit water filling machinery for producing potable drinking beverage from apple, sour cherry, pomegranate and orange grape, pineapple, tomato, mango and blends etc.
The juice filling production line mainly consists of water treatment system, juice mixing system, filling section, packaging section and conveyor system. As the core part of the whole production line, the juice filling machine ensures the whole production line high-speed and stable operation. This RCGF series machines is used to produce PET bottled juice with volume of 200ml to 2500ml and its production capacity varies from 4000-25000B/H.

RCGF Series Juice Filling Machine

To cooperate with the temperature control equipment, the device adopts hot-filling, and manual handling method is used to adjust applicable shapes of bottles in each section, which make the operation quite easy and convenient. The device employs gravity filling method, which ensures the filling velocity more stable and faster. So compare with similar products, this equipment enjoys higher output and bigger benefits. Besides, the equipment runs automatically under the control of advanced Mitsubishi programmable PLC, and cooperating with the frequency converter of main machine, it makes this whole production operating more stable and reliable. The photoelectric sensor is used to check the operating conditions of each part. So the machine is highly automatic and convenient to operate. Thus, it will be the best choice for drinks manufacturers.

Technical Characteristics of RCGF Series Juice Filling Machine:

1. Direct connection technology is adopted between air conveyor and bottle-feeding star wheel, and there is no bottle feeding screw and conveying chain. It is quite easy to change the bottle shape.
2. Bottle neck-hold technology is adopted for bottle conveying. While changing the bottle shape, users only need to replace the arc guide plate, star wheel and other nylon parts that are relevant to the bottle diameter.
3. The 3 in 1 unit juice filling machine incorporates rinsing, filling, and capping into one, thus making bottle wear rate lower, conveying accurate and stable, changing bottle shape more convenient.
4. The specially designed bottle gripper of rinser is made of fully stainless steel, so it is durable and firm. Besides, it doesn't contact with the screw parts of bottle neck, thus avoiding the secondary contamination.
5. The machine is designed with high-speed mass flow filling valve to ensure the high filling speed and precise liquid level without any loss.
6. Components contacting with liquid are all made of high-quality stainless steel and food- grade engineering plastics, and most electrical systems adopt imported components that are up to our state food hygienic standards.
7. Bottle-outputting star wheel and bottle-bottom supporting plate adopt spiral winding method, and there is no need to adjust the height of bottle conveying chain while changing the bottle shape.

Main Components of RCGF Series Juice Filling Machine:

1. The 3 in 1 unit main machine includes bottle washer, filling machine, capping machine, rack, sealing window, main motor, drive system, transmission system of bottles, cap sorting device, and electric control system and more.
2. The dumping gear of the bottle washing machine consists of water segregating tray, bottle washing gripper, upper turntable, guide rail, protective shield, water-spraying device, defrosting tray.
3. The filling mechanism is mainly made up of filling valve, guide rail, hoisting device, bottle jamming elevating gear, etc.
4. The cap-sealing mechanism consists of cap sorting machine, cap-setting guide rail and capping machine.
5. The auxiliary (optional) equipments have bottle rinsing water reflux accumulator, bottle-entering air conveyor, and bottle-outputting chain. Besides, we will configure manual bottle loading platform multiple rows of manual differential velocity chain-shape bottle-lining platform, and automatic cap elevator and so on

Main Models of RCGF Series Juice Filling Machine:

Model Output
RCGF14-12-5 4000BPH (500ml)
RCGF16-16-5 5500BPH (500ml)
RCGF24-24-6 8000BPH (500ml)
RCGF32-32-8 10000BPH (500ml)
RCGF40-40-10 14000BPH (500ml)
RCGF50-50-12 17000BPH (500ml)
RCGF60-60-15 20000BPH (500ml)
RCGF72-72-18 25000BPH (500ml)

Parameters of RCGF 14-12-5 Juice Filling Machine:

Name Rinsing Filling Capping Machine
Model RCGF 14-12-5
Material Machine body: stainless steel 304
Section contacting with materials: stainless steel 316
Detail specification
Number of rinsing heads 14
Number of filling heads 12
Number of capping heads 5
Production capacity 4000B/H (500ml)
Applicable bottles PET bottles, plastic bottles
Bottle diameter Φ50-110mm
Bottle height 150-360mm
Applicable caps Plastic screw caps
Weight 2500Kg
Power 2.5Kw

Electrical Component Brand:

No. Name Notes
1 Main motor ABB
3 Cap sorting motor ZIK
4 Conveying motor ZIK
5 Gear Germany Igus
6 Washing pump CNP
7 Filling pump CNP
8 PLC controller Japan Mitsubishi
9 Frequency converter of main motor Japan Mitsubishi
10 Frequency converter of conveying motor ZIK
11 Touch screen Weiview/Siemens
12 Circuit breaker Siemens/Schneider
13 Electric relay Siemens/Schneider
14 DC electrical source Taiwan MV
15 Approach switch AUTONICS
16 Photoelectric switch Germany Turck/USA Banner
17 Pneumatic component Festo

Jiangsu Topling Machinery Co., Ltd is a professional manufacturer and supplier of juice filling machine (rinsing filling capping machine) in China. With good quality and affordable price, Our company successfully offersjuice filling machine (3 in 1 unit rinsing filling capping machine) for many well-known brands at home and abroad, such as Coca Cola, PEPSI. If you need juice filling machine, please contact us.

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